Manufacturing Execution System

Companies trust Mar-Kov to manage their dispensing and batch operations. Mar-Kov prompts and polices operators through the pre-weigh, comingle, and batching operation. By tying into scales and the PLC’s of operational equipment Mar-Kov can verify that every batch is made to spec every single time.

Integrate us with your existing ERP system or utilize Mar-Kov’s full software so that the MES can update inventory levels in real time as batching occurs.

FEATURES

  • Real time consumption and creation of inventory.

  • Computer assisted weighing, blending, and packing out of manufacturing orders.

  • Provides accurate real time inventory visibility and quality control status to operators.

  • Pre-weigh and co-mingle operations are performed using scales that are directly accessible to the software, enhancing speed and reliability.

  • Each step of the batching operation is supervised by the software in order to ensure that all steps are performed as defined in the process specification.

  • MSDS and HMIS information is displayed as required throughout.

  • The software ensures that all equipment has been cleaned and sanitized before allowing it to be used.

  • Provides an electronic batch sheet that may be customized by the user.

  • Paperless system with data collected at the source eliminates time and errors associated with manual data recording and entry.

  • Increase manufacturing efficiencies by 10%-30%.

  • Complete lot traceability with container level tracking of source materials.

  • Material consumption information is sent back to the host ERP in seconds.

  • Ability to interface to any host system: Oracle, SAP, Batchmaster, MFG/PRO Data3, etc.

  • Designed to meet the stringent requirements of the FDA with 21 CFR Part 11 Compliance

  • Designed to work in a thin client environment, which lets the application run on portable Pocket PCs or Pen tablets.

  • Barcoding is used throughout to ensure accuracy.

  • Integrated in process testing ensures that adjustments are correctly completed, and retains details for review and analysis

  • Automatically corrects quantities required based on purity as required, and determines the amount of filler required.

  • Weight tolerances can be set at the ingredient level.

  • Gang weighing is supported for increased efficiency.

  • Filters ingredients by workstation based on security, size of pour, and other criteria.

  • Signatures for operator and checker can be individually configured for each operation.

Talk to us and learn more about how we can help